KORSYS/SYSTEM/THE BLOCK

Precision GFRP thermal block

The KORSYS Block

A closed-section vinyl-ester / ECR-glass composite, engineered for permanent embedment in alkaline concrete beneath a door threshold. Corrosion-immune, non-conductive, and dimensionally stable across every temperature the building will ever see.

IN PRODUCTION — SAMPLE KITS SHIP IN 3–5 BUSINESS DAYS

Quoted per project

Block quantity and the shop-drawing scope depend on your specific door, span, and opening — so KORSYS is priced per project. Tell us the door and we'll return a fixed quote with your sample kit.

Not sure how many blocks? The calculator estimates count and placement by door system, span, panel count, and interlock positions.

DIMENSIONS
50×30×230mm
WALL
3mm
MATERIAL
GFRP
WEIGHT
~190 g
ALKALI RES.
88%
SERVICE LIFE
50+ yr

Specifications

Material compositionVinyl ester + ECR-glass
Wall thickness3 mm ± 0.3 mm
Compressive strength75.2 MPa longitudinal
Flexural strength744 MPa longitudinal
Water absorption0.17–0.42%
Density1.85–1.95 g/cm³
Thermal conductivity0.35 W/mK typical
Alkali resistance88% retention (60-day)
Service temperature−40°F to +180°F
Hole geometry2ר14 base / 2ר25 top

Applications

Zero-threshold sliding doors

Flush track under continuous flooring — the demanding case.

Folding & multifold doors

Bifold and multifold sills with the same tolerance problem.

Wide entry & pivot doors

Where the entry integrates with continuous floor finish.

Curtain wall base

Load-bearing, thermally neutral, adjustable base connection.

What's included

  • KORSYS GFRP blocks, quantity per project
  • Printed installation guide, both visits
  • Project-specific shop drawing set
  • Direct access to KORSYS engineering during install

Documents

DocumentFormatSizeUpdated
KORSYS technical data sheetPDF1.2 MB2026-06Download
CSI 3-part specificationDOC98 KB2026-05Download
Installation manual — two-visit workflowPDF4.8 MB2026-06Download
Test report — alkali resistancePDF760 KB2026-03Download

Frequently asked

How many blocks does my door need?

It depends on the door system, configuration, span, panel count and interlock positions. Spacing along a span typically runs 12–24 inches on center with additional blocks at each interlock and jamb. Use the sizing calculator for an estimate; final placement comes from the project shop drawings.

Do you provide shop drawings?

Yes — for every project, regardless of door system. They are not an add-on; they are how the system is delivered. Drawings show block and rod coordinates, embedment depths, elevation targets, EPS geometry, foam injection points and Visit 2 adjustment points.

What hardware do I source myself?

Everything except the block is a commodity item: 304 stainless threaded rod, hex nuts, fender washers, structural epoxy (Hilti HY-200, Simpson SET-XP or equivalent), polyurethane expansion foam and rigid EPS. Source them locally on any project.

Why not fabricate a block from GFRP tube?

Raw tube is available, but it lacks the resin chemistry qualified for concrete embedment, the wall thickness, the hole geometry and the quality control. On-site fabrication also adds significant labor per assembly — and without engineered drawings, the coordination gaps that fail traditional thresholds remain.

How is KORSYS priced?

KORSYS is quoted per project — block quantity and the shop-drawing scope depend on your specific door and opening. Request a quote and we'll return a fixed price with the sample kit.